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Print 101: Gravure

Print 101: Gravure

Print 101: Gravure – Episode Summary

In this episode of The Print University, Ryan McAbee and Pat McGrew introduce gravure printing—also known as rotogravure—as one of the oldest, most industrialized printing processes still in use today. Gravure is a high-speed, high-quality analog process ideal for ultra-long runs and products that rarely change, making it essential in printing industry training programs for new employees and offset press training for new operators.

The hosts explain gravure’s hallmark: engraved metal cylinders with microscopic ink wells (like tiny teacups) that transfer ink to paper via pressure. These cylinders are costly to produce but extremely durable—capable of millions of impressions. You’ll recognize gravure output by its distinctive serrated edges, especially in black text or solid areas. The process is built for volume: think Bible printing, wallpaper, laminate flooring, or candy wrappers.

Pat and Ryan walk through how gravure supports inline finishing (cutting, gluing, laminating) and hybrid workflows where inkjet is used to add variable data. Gravure presses are massive in scale—sometimes three stories tall—and typically roll-fed. The discussion also covers important cost and infrastructure considerations: setup time, energy usage, solvent-based ink drying, and facility ventilation.

While gravure is less common in commercial print today, it thrives in industrial and packaging applications. If your operation requires extreme precision, color consistency, and volume, gravure remains an unmatched solution—especially when paired with digital enhancements.

You Will Learn:

  • How gravure printing works using engraved cylinders and doctor blades

  • Why gravure is suited for ultra-long runs and consistent color

  • Common applications: money, candy wrappers, laminate flooring, wallpaper

  • Inline finishing options and hybrid workflows with inkjet

  • Considerations: setup cost, equipment size, and solvent ink management

Who This Course Is For:

Packaging converters, industrial print specialists, production managers, and anyone exploring bindery equipment training courses or lean manufacturing training printing industry

Time to Watch:

Approx. 15 minutes